Production of the 2023 Mercedes-AMG ONE has started in the UK

The hypercar with Formula 1 technology goes into exclusive small-series production

Only 275 units will be built in total, and job#1 of the exclusive production of the Mercedes‑AMG ONE hypercar has now begun. The first customer vehicles will be delivered in the second half of 2022. The Formula 1 based hybrid powertrain with a 1.6-litre V6 turbo engine and four electric motors is being built by the motorsport experts at Mercedes‑AMG High Performance Powertrains in Brixworth (England), who are also responsible for developing and producing the Power Units for the Mercedes‑AMG Petronas F1 racing cars. The production of the complete vehicle will be implemented in Coventry, UK. For this purpose, AMG worked with manufacturing partner Multimatic to set up a dedicated small series production facility.

A general overview of the production steps organised in 16 main stations:

Station 1 to 4: Assembly of the mechanical parts and all low-voltage components as well as installation of essential powertrain components including vehicle electrics.
Station 5 to 6: Assembly of high-voltage battery and high-voltage connections, test runs of combustion engine and electric motors, and commissioning of the vehicle.
Station 7: Interior Installation.
Station 8: Start of exterior body panel installation, doors and quarter panels. During this process, the pre-finished body panels; front clam, rear clam, quarter panels and doors, meet the main assembly line from the sub-assembly area of the facility. Here, too, the special challenge lies in the sometimes very different customer wishes.
Station 9: Continue exterior installation. Front and rear clam.
Station 10: Final installation of exterior body.
Station 11: Assembly of wheels and floor panels.
Station 12: Adjustment of wheels and headlamps.
Station 13: Roller dynamometer for testing the vehicle in all driving modes.
Station 14: Four-post NVH test (noise, vibration, harshness), fine-tuning if necessary.
Station 15: Monsoon rain test.
Station 16: Light booth with visual inspection of all surfaces and technical function tests of all components.

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Source : Mercedes-AMG

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